Total Productive Maintenance Course- Henry Harvin®

Name: Introduction To Total Productive Maintenance Course- Henry Harvin® | Henry Harvin
Uploaded: 2023-05-23 13:56:17
Description: Learn about Total Productive Maintenance (TPM) with Henry Harvin®'s trending course | Enhance understanding of the 8 pillars of the TPM program and five different types of maintenance structure | Develop a clear understanding on distinguish features between TPM and Total Quality Management (TQM) programs | Learn to execute a plan for total productive maintenance program in your organization

Module 1: Introduction to TPM
- What does PM mean?
- PM as a Postponed Maintenance
- What is TPM?
- What does TPM stand for?
- History of TPM
- Difference between TQM & TPM
- Need of TPM in organization
- Principles of TPM
- TPM-A Zero-sum game
- Second Video
- Goals and objectives of TPM
- Difficulty in implementation of TPM
- The TPM Paradigm Shift
- TPM is a team effort
- Expectation from TPM
- Pre-TPM checklist
- Roles and Responsibilities in TPM
- The Operators role
- The Specialists role
- Improvement teams role
- Quiz Module 1
Module 2: TPM pillars
- TPM-8 pillars Introduction
- Pillar 1: Autonomous maintenance (JishuHozen)
- Pillar 2: Focused Improvement (Kobetsu Kaizen)
- Pillar 3: Planned Maintenance
- Pillar 4: Quality Maintenance
- Pillar 5: Early Equipment Maintenance
- Pillar 6: Education and Training
- Pillar 7: Safety, health, and Environment
- Pillar 8: Office TPM
- Quiz Module 2
Module 3: Maintenance under TPM
- Autonomous Maintenance
- Definition
- Goals & objectives of autonomous maintenance
- 7 Steps to autonomous maintenance
- Step-1: Initial clean-up using 7S system
- Step-2: Repair sources of defects
- Step-3: Develop standards & data collection
- Step-4: Standards for monitoring key process parameters
- Step-5: Train operators on function & troubleshooting
- Step-6: Provide spare parts & tools orderliness
- Step-7: All out autonomous maintenance
- Breakdown Maintenance
- Definition
- Goals and objectives of breakdown maintenance
- 3 Steps to standardized breakdown work
- Step-1: Identify the root cause
- Step-2: Eliminate the cause
- Step-3: Standardize preventive work to eliminate recurrence
- Transition of breakdown maintenance to preventive maintenance
Module 4: Maintenance under TPM (contd.)
- Planned Maintenance
- Definition
- Goals and objectives
- 7 Steps of planned maintenance
- Step-1: Support to ‘Autonomous Maintenance’ activities
- Step-2: Evaluation of breakdown status
- Step-3: Reverse deterioration & correct weaknesses
- Step-4: Build an ‘Information Management’ system
- Step-5: Build a ‘Periodic Maintenance’ system
- Step-6: Build a ‘Predictive Maintenance’ system
- Step-7: Evaluate the planned Maintenance system
- Upstream Maintenance
- Definition
- Goals and objectives
- Short steps to maintenance excellence
Module 5: TPM losses
- Definition of losses
- Causes of losses
- 6 Big losses of TPM
- Breakdown losses
- Setup and adjustment losses
- Idling and minor stoppage
- Reduced Speed losses
- Quality defects and rework
- Start-up losses
- Basic quality management tools from TPM
- Definitions of AR, QR, PR & OEE
- Zero Accident
- Definition of zero accidents
- Steps in zero accidents
Module 6: Prerequisites of TPM
- 9 Essentials of TPM
- 7 Steps of operator maintenance
- Initial cleaning
- Countermeasures at the sources of problems
- Cleaning and lubrication standards
- General inspection
- Autonomous inspection
- Organization and tidiness
- Full autonomous maintenance
- The new roll for the maintenance department
- Quiz Module 6
Module 7: TPM Education & Training
- GEMBA Workshops
- Key indicators
- Strive workshop and “7S” Initiatives
- Visual management
- Process flow
- Autonomous work checklists
- Display key process parameters
- One-Point lessons
- Tools management
- Suggested Reading
- Quiz Module 7
Module 8: Measuring TPM effectiveness
- The philosophy of setting goals
- Types of indicators
- Evaluating TPM
- Overall Equipment efficiency
- Definition of OEE
- OEE Factors
- The Role of OEE in Total Productive Maintenance
- How to calculate?
- How To Improve Overall Equipment Effectiveness (OEE)
- Direct & Indirect benefits of TPM
- Quiz Module 8
Module 9: Predictive Maintenance
- Definition of Predictive maintenance.
- Benefits of Predictive Maintenance
- Risks associated with poorly maintained equipment
- Equipment condition monitoring thro Statistics
- Analyzing data
- Determining maintenance needs
- Maintenance planning, execution & reporting
- Quiz Module 9
Module 10: Complimentary Module 1: Soft Skills Development
- Business Communication
- Preparation for the Interview
- Presentation Skills
Module 11: Complimentary Module 2: Resume Writing
- Resume Writing

Total Productive Maintenance Course

20 Nov 2024

32 Hours

20 Nov 2024

32 Hours

Book a Live Class, For Free!

Accreditations & Affiliations

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Key Highlights

32 Hours of Instructor-Led Sessions

11 Hours of Live Interactive Doubt Solving Sessions

6 Hours of Live Master Sessions by Industry Experts

192 Hours of Self-Paced Learning

Job-Ready Portfolio of 3 Capstone Projects

117 Auto-Graded Assessments

6+ Industry Case Studies

48 Guided Hands-On Exercises

3+ Assignments and Mini Projects

1 Mock Interview and 2 Hackathons

Get 1-Year Gold Membership of Henry Harvin® Quality Management Academy

Get a guaranteed Internship with Henry Harvin® and in top MNCs like J.P. Morgan, Accenture & many more via Forage

Get 3 in 1 Placement support through Placement Drives, Premium access to Job portal & Personalized Job Consulting

3 Hours of Mentorship by Industry Experts

Earn Certification of Course from Henry Harvin®, Govt of India recognized & Award-Winning Institute and NSDC Certification

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Access the best jobs in the industry

You Get 10-In-1 Program

About the Total Productive Maintenance Course

Total Productive Maintenance Training

Agota™ Framework

Trainers at Henry Harvin®

Gold Membership Benefits

Learning Benefits

Alumni Status

Recognitions of Henry Harvin® Education

Winner of Top Corporate Training Award, Game-Based Learning Company of the Year, under 40 Business World Award

Affiliated with American Association of EFL, Ministry of Corporate Affairs, MSME, UKAF, UK Cert, Project Management Institute (PMI), and ISO 29990:2010 certified.

Career Benefits of Total Productive Maintenance Training

Curriculum For Total Productive Maintenance Course

Module 1: Introduction to TPM

Module 2: TPM pillars

Module 3: Maintenance under TPM

Module 4: Maintenance under TPM (contd.)

Module 5: TPM losses

Module 6: Prerequisites of TPM

Module 7: TPM Education & Training

Module 8: Measuring TPM effectiveness

Module 9: Predictive Maintenance

Module 10: Complimentary Module 1: Soft Skills Development

Module 11: Complimentary Module 2: Resume Writing

Admission Closes On 20 Nov 2024

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Skills Covered

Certifications

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What you'll Learn in this course

Big losses of TPM

Overview of TPM and Service Operations

Idling and Minor Stoppage

Operator Maintenance Documentation

TPM software for Quality Management

TPM Principles

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