Total Productive Maintenance Course- Henry Harvin®

Total Productive Maintenance Course

Henry Harvin® One of the Most Trnding Course in Quality Management by Tribune India

  • ★ ★ ★ ★ ★ 4.8/5 Ratings
  • 1.1 Million Learners
  • 3148 Learner’s Rating
  • 81% Report Career Benefits

Learn about Total Productive Maintenance (TPM) with Henry Harvin®'s trending course | Enhance understanding of the 8 pillars of the TPM program and five different types of maintenance structure | Develop a clear understanding on distinguish features between TPM and Total Quality Management (TQM) programs | Learn to execute a plan for total productive maintenance program in your organization

Starts In 6 day

22 Jul 2024

Learning Period

32 Hours

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Placed Learners

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Accreditations & Affiliations

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There's a reason that 95% of our alumni undertake 3+ courses as a minimum with Henry Harvin®

Know the complete offerings of our Total Productive Maintenance Course

Key Highlights

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32 Hours of Instructor-Led Sessions
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11 Hours of Live Interactive Doubt Solving Sessions
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6 Hours of Live Master Sessions by Industry Experts
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192 Hours of Self-Paced Learning
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Job-Ready Portfolio of 3 Capstone Projects
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117 Auto-Graded Assessments
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6+ Industry Case Studies
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48 Guided Hands-On Exercises
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3+ Assignments and Mini Projects
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1 Mock Interview and 2 Hackathons
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Get 1-Year Gold Membership of Henry Harvin® Quality Management Academy
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Get a guaranteed Internship with Henry Harvin® and in top MNCs like J.P. Morgan, Accenture & many more via Forage
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Get 3 in 1 Placement support through Placement Drives, Premium access to Job portal & Personalized Job Consulting
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3 Hours of Mentorship by Industry Experts
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Earn Certification of Course from Henry Harvin®, Govt of India recognized & Award-Winning Institute and NSDC Certification

Upcoming Cohorts

Our Placement Stats

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Average salary hike

2100+

Access the best jobs in industry

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Maximum salary hike

Access the best jobs in the industry

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You Get 10-In-1 Program

Two-way Live Training Course

Two-way Live Online Interactive Classroom Sessions

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Certification

Distinguish your profile with global credentials and showcase expertise with our Hallmark Completion certificate

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Projects

Facility to undergo various projects along with the course.

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Guaranteed Internship

Get a guaranteed Internship with Henry Harvin® and in top MNCs like J.P. Morgan, Accenture & many more via Forage.

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Placement

Get 3 in 1 Placement support through Placement Drives, Premium access to Job portal & Personalized Job Consulting

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Student Engagement & Events

Free Access to #AskHenry Hackathons and Competitions & many other facilities from Henry Harvin®

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Masterclass

Access to 52+ Masterclass Sessions for essential soft skill development

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Membership

Get Free Gold Membership of Henry Harvin®

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E-Learning Access

Free access to the E-learning Portal and future updates. Get access to PPTs, Projects, Quizzes, self-paced Video-based learning, a question bank, a library, practice tests, final assessment, a forum, and doubt sessions.

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Entrepreneurship Mentorship

Mentorship from Young Successful Entrepreneurs to set up a sustainable & scalable Business from scratch at both Freelance and entrepreneur levels

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About the Total Productive Maintenance Course

Total Productive Maintenance Course

The total productive maintenance course will let professionals learn about autonomous maintenance and the steps of autonomous maintenance, the purpose, and the outcome of pillars. Professionals will learn about development management through standard work and one-point lessons, difficulty in implementation of TPM, and many more

Agota™ Framework

This is a versatile 10-in-1 program that includes various aspects of competency development and career development.

  • Training: 32 Hours of Two-way Live Online Interactive Sessions
  • Projects: Facility to undergo projects in TPM losses, Upstream Maintenance, and more
  • Masterclass: Access to 52+ Masterclass Sessions for essential soft skill development
  • Student Engagement & Events: Free Access to #AskHenry Hackathons and Competitions & many other facilities from Henry Harvin®
  • Membership: Get a  1-Year Gold Membership of Henry Harvin® Quality Management Academy for the Total Productive Maintenance Course
  • E-Learning  Free access to E-learning Portal and future updates. Get access to PPTs, Projects, Quizzes, self-paced Video based learning, a question bank, a library, practice tests, final assessment, a forum, and doubt sessions.
  • Certification: Get a course completion certification of Total Productive Maintenance from Henry Harvin® Govt of India recognized & Award-Winning Institute
  • Internship Support: Get a guaranteed Internship with Henry Harvin® and in top MNC's like J.P. Morgan, Accenture & many more via Forage.
  • Entrepreneurship Mentorship: Mentorship from Young Successful Entrepreneurs to set up a sustainable & scalable Business from scratch at both Freelance and entrepreneur levels
  • Placement Support: Get 3 in 1 Placement support through Placement Drives, Premium access to Job portal & Personalized Job Consulting

Trainers at Henry Harvin®

  • Most respected industry experts with 15+ years of working experience
  • Have been invited to 140+ keynote classes for Total Productive Maintenance Course
  • Have delivered 320+ lectures and are currently empaneled as domain experts with Henry Harvin® Quality Management Academy

Gold Membership Benefits

  • Avail 1-Year Gold Membership of Henry Harvin®️ Quality Management Academy that includes E-Learning Access through recorded Videos, Games, Projects, CPDSPe Studies
  • Free Masterclass Sessions access
  • Earn the Prestigious Henry Harvin®️ Alumni Status and become one of the reputed 4,60,000+ Alumni across the globe Guaranteed Internship with Henry Harvin®️ or partner firms
  • Weekly 10+ job opportunities offered
  • Experience Industry Projects during the training

Learning Benefits

  • Learn about the basics definition of losses
  • Get training on the 6 Big losses of TPM
  • TPM and service operations overview
  • Understand the Idling and Minor stoppage
  • Hands-on improving and reducing Speed losses
  • Learn Documentation with the operator maintenance
  • Taking care of Guest Services and various associated services
  • Learn the skill of Tools management
  • TPM software used in the quality management industry 

Alumni Status

Become a part of the Elite Quality Management Academy of Henry Harvin® & join the 460,000+ strong Alumni Network Worldwide

Recognitions of Henry Harvin® Education

  • Winner of Top Corporate Training Award, Game-Based Learning Company of the Year, under 40 Business World Award 

  • Affiliated with American Association of EFL, Ministry of Corporate Affairs, MSME, UKAF, UK Cert, Project Management Institute (PMI), and ISO 29990:2010 certified.

  • Reviews: 3425+ Google Reviews, 1100+ YouTube Testimonials with 4.5+ Rating Rated on GoAbroad, Trustpilot, GoOverseas & more

Career Benefits

  •  Develop advanced problem-solving skills to resolve maintenance-related issues effectively.
  • Boost your prospects of moving up to management roles like plant manager, operations manager, or maintenance manager.
  • Enhance your professional credibility and demonstrate your commitment to best practices in maintenance
  • Establish a reputation in your field as a knowledgeable and skilled professional in maintenance and operations
  • Become a valuable asset to your employers by contributing to the reliability and efficiency of their operations.
  • Gain a competitive edge in the job market with specialized knowledge and skills in  Total Productive Maintenance 

Know the complete offerings of our Total Productive Maintenance Course

Curriculum For Total Productive Maintenance Course

  • icons-carri22 Module 1: Introduction to TPM

    • What does PM mean?
    • PM as a Postponed Maintenance
    • What is TPM?
    • What does TPM stand for?
    • History of TPM
    • Difference between TQM & TPM
    • Need of TPM in organization
    • Principles of TPM
    • TPM-A Zero-sum game
    • Second Video
    • Goals and objectives of TPM
    • Difficulty in implementation of TPM
    • The TPM Paradigm Shift
    • TPM is a team effort
    • Expectation from TPM
    • Pre-TPM checklist
    • Roles and Responsibilities in TPM
    • The Operators role
    • The Specialists role
    • Improvement teams role
    • Quiz Module 1
  • icons-carri22 Module 2: TPM pillars

    • TPM-8 pillars Introduction
    • Pillar 1: Autonomous maintenance (JishuHozen)
    • Pillar 2: Focused Improvement (Kobetsu Kaizen)
    • Pillar 3: Planned Maintenance
    • Pillar 4: Quality Maintenance
    • Pillar 5: Early Equipment Maintenance
    • Pillar 6: Education and Training
    • Pillar 7: Safety, health, and Environment
    • Pillar 8: Office TPM
    • Quiz Module 2
  • icons-carri22 Module 3: Maintenance under TPM

    • Autonomous Maintenance
    • Definition
    • Goals & objectives of autonomous maintenance
    • 7 Steps to autonomous maintenance
    • Step-1: Initial clean-up using 7S system
    • Step-2: Repair sources of defects
    • Step-3: Develop standards & data collection
    • Step-4: Standards for monitoring key process parameters
    • Step-5: Train operators on function & troubleshooting
    • Step-6: Provide spare parts & tools orderliness
    • Step-7: All out autonomous maintenance
    • Breakdown Maintenance
    • Definition
    • Goals and objectives of breakdown maintenance
    • 3 Steps to standardized breakdown work
    • Step-1: Identify the root cause
    • Step-2: Eliminate the cause
    • Step-3: Standardize preventive work to eliminate recurrence
    • Transition of breakdown maintenance to preventive maintenance
  • icons-carri22 Module 4: Maintenance under TPM (contd.)

    • Planned Maintenance
    • Definition
    • Goals and objectives
    • 7 Steps of planned maintenance
    • Step-1: Support to ‘Autonomous Maintenance’ activities
    • Step-2: Evaluation of breakdown status
    • Step-3: Reverse deterioration & correct weaknesses
    • Step-4: Build an ‘Information Management’ system
    • Step-5: Build a ‘Periodic Maintenance’ system
    • Step-6: Build a ‘Predictive Maintenance’ system
    • Step-7: Evaluate the planned Maintenance system
    • Upstream Maintenance
    • Definition
    • Goals and objectives
    • Short steps to maintenance excellence
  • icons-carri22 Module 5: TPM losses

    • Definition of losses
    • Causes of losses
    • 6 Big losses of TPM
    • Breakdown losses
    • Setup and adjustment losses
    • Idling and minor stoppage
    • Reduced Speed losses
    • Quality defects and rework
    • Start-up losses
    • Basic quality management tools from TPM
    • Definitions of AR, QR, PR & OEE
    • Zero Accident
    • Definition of zero accidents
    • Steps in zero accidents
  • icons-carri22 Module 6: Prerequisites of TPM

    • 9 Essentials of TPM
    • 7 Steps of operator maintenance
    • Initial cleaning
    • Countermeasures at the sources of problems
    • Cleaning and lubrication standards
    • General inspection
    • Autonomous inspection
    • Organization and tidiness
    • Full autonomous maintenance
    • The new roll for the maintenance department
    • Quiz Module 6
  • icons-carri22 Module 7: TPM Education & Training

    • GEMBA Workshops
    • Key indicators
    • Strive workshop and “7S” Initiatives
    • Visual management
    • Process flow
    • Autonomous work checklists
    • Display key process parameters
    • One-Point lessons
    • Tools management
    • Suggested Reading
    • Quiz Module 7
  • icons-carri22 Module 8: Measuring TPM effectiveness

    • The philosophy of setting goals
    • Types of indicators
    • Evaluating TPM
    • Overall Equipment efficiency
    • Definition of OEE
    • OEE Factors
    • The Role of OEE in Total Productive Maintenance
    • How to calculate?
    • How To Improve Overall Equipment Effectiveness (OEE)
    • Direct & Indirect benefits of TPM
    • Quiz Module 8
  • icons-carri22 Module 9: Predictive Maintenance

    • Definition of Predictive maintenance.
    • Benefits of Predictive Maintenance
    • Risks associated with poorly maintained equipment
    • Equipment condition monitoring thro Statistics
    • Analyzing data
    • Determining maintenance needs
    • Maintenance planning, execution & reporting
    • Quiz Module 9
  • icons-carri22 Module 10: Complimentary Module 1: Soft Skills Development

    • Business Communication
    • Preparation for the Interview
    • Presentation Skills
  • icons-carri22 Module 11: Complimentary Module 2: Resume Writing

    • Resume Writing

Know the complete offerings of our Total Productive Maintenance Course

Book a Live Class, For Free!

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By continuing you agree to Henry Harvin® Terms & conditions and Privacy Policy

Skills Covered

Predictive maintenance

Equipment Efficiency

Visual Management

Process flow

Autonomous Inspection

Speed Losses

Certifications

Get Ahead with Henry Harvin® Total Productive Maintenance Course Certification

What you'll Learn in this course

Big losses of TPM

Overview of TPM and Service Operations

Idling and Minor Stoppage

Operator Maintenance Documentation

TPM software for Quality Management

TPM Principles

Our courses and Course Certificates are trusted by these industry leaders

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Know more about the value of this certificate in the industry

Career Services By Henry Harvin®

Career Services
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Placement Drives

We are dedicated to supporting our students throughout their career journey. Join us, and let's embark on a journey towards a successful and fulfilling career together.

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Premium access to Henry Harvin® Job portal

Exclusive access to our dedicated job portal and apply for jobs. More than 2100+ hiring partners’ including top start–ups and product companies hiring our learners. Mentored support on job search and relevant jobs for your career growth.

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Personalized Job Consulting

Share what kind of job you are looking for and we will provide you with verified job openings that match your requirement.

Job Profiles

Maintenance Manager

Reliability Engineer

Production Manager

TPM Coordinator

Lean Manufacturing Consultant

Industrial Engineer

Plant Engineer

Health and Safety Manager

Asset Manager

Related Jobs

Maintenance Officer, Maintenance Manager, Maintenance Executive, Quality Manager, Operator Maintenance

FAQs

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Who We Are?

Henry Harvin®️ ranks amongst the Top 500 Global Edtech Companies with 4,60,000+ Alumni, 900+ B2B Clients, 500+ Award Winning Trainers, and 1200+ Courses.

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College Partners

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Why Henry Harvin for the best Total Productive Maintenance Course

Certified & Experienced Instructors

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Gold Membership & Post Training Followups

Tailor Made Training

Flexible Schedule

Access to the Recorded Sessions

10 in 1 Program

Masterclasses By Henry Harvin®️

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