A business always needs continuous improvement and become better at what they do. This is how most successful businesses stay on top of their game for a long time. Companies like Toyota and Motorola have come up with principles based on their long years of experience to run a business effectively with minimum wastage of effort, money, and material.

The top companies including the Fortune 500 companies, hire professionals who have completed Lean Six Sigma certification or Six Sigma certification. 

Lean Six Sigma is a proven methodology that has dramatically increased the profit of many businesses around the world. Wondering what is Lean Six Sigma Certification? Read on to know more.

What is Lean Six Sigma?

Lean Six Sigma is a methodology that is designed in such a way as to improve the existing process of an organization by eliminating problems, removing inefficiency process, understand the customer needs. 

It also provides methods for improving the working conditions and weeding out the problems that are draining the resource power. 

It combines the principles of Lean and Six Sigma into a powerful methodology to improve the operation of an organization.

Key elements in Lean Six Sigma

#1 Tools and Techniques to solve a problem :  

A set of tools and techniques to identify, analyze and solve problems.

#2 Methods to use the Tools and Techniques effectively : 

A series of steps that organize the use of tools and techniques to dive deep into the problem and find out the root cause. Once the root cause is found there are phases to implement the solution in an optimized way.

#3 Changing the Mindset and Culture:

Change the mindset and culture in such a way as to rely only on data and process to solve problems, achieve goals and improve continuously. 

These three techniques are cyclical and help strengthen and reinforce each other. Tools and Techniques cannot be used effectively unless there is a specific set of actions and process defined for applying them. Merely having a process in place does not produce the desired outcome unless there is an active culture that relies on a data-based approach. Hence the three steps are interdependent on each other.

The lean six sigma approach addresses all the 3 layers effectively.

Read About: Six Sigma Green Belt Course In Delhi

How did Lean Six Sigma evolve?

Lean Six Sigma has a very interesting story behind its evolution.

Lean has its roots in Japan and U.S tracing back to Toyota and Ford, while Six Sigma has its origin in the US.

Motorola was struggling in the 1980s to compete with foreign manufacturers. So they set a five-year plan to improve their profit by ten times. Their plan was focused on global competition, quality improvement, proper work environment, and training. Thus the name Six Sigma was born. All employees underwent training and Six Sigma became a standard business process within Motorola. 

This soon spread to General Electric in the 90s and was adopted successfully by the organization. Just within a few months, the return was very high and it was clear that Six Sigma was going to stay.  

Since then Six Sigma was adopted by different kinds of businesses and not just manufacturing.  This showed that Six Sigma was flexible and could be adapted to different environments.

Six Sigma helped shift the paradigm from just fixing things temporarily to fixing and developing processes around it so that the error was not repeated.

Lean evolved in an effort to improve the Toyota Production System. The basic principle of Lean is the elimination of waste. If a company was into large-scale production then it means that the company is generating a large quantity of waste as well. 

If you were running a company you would not want a large quantity of the produce to go to waste, would you? This is where Lean comes into play. 

Thus Lean Six Sigma was born by combining the principles and using them effectively to improve an organization.

Read About: Six Sigma Green Belt Course in Noida

How does Lean Six Sigma help companies?

Lean Six Sigma provides a data-driven approach and helps companies in many ways like

#1 Improve customer satisfaction and lower complaints

#2 Lower overall costs and waste

#3 Increase sales and profits

#4 Increase the quality and maintain quality standards

#5 Increases pay and benefits to the employee

#6 Improves employee morale and working conditions

#7 Few errors and mistakes

Thus the Lean Six Sigma benefits both the employee and the employer and makes it a powerful and the most common technique to be adopted. To implement Lean Six Sigma effectively, companies require professionals who have the mindset and have completed Lean Six Sigma Certification. 

Read About: Six Sigma Green Belt Course in Gurgaon

How does a Lean Six Sigma Certification benefit you?

Lean Six Sigma provides benefits for individuals within the organization and enables you to become a Lean Six Sigma leader. So what benefits can you expect when participating and getting a Six Sigma Certification?

#1 Personal Efficiency 

Many of the tools provided in Lean Six Sigma can be used to solve everyday problems in your personal and professional life. It takes you through an organized way of identifying the problem analyzing it and solving it.

#2 Leadership Opportunity

The Lean Six Sigma structure is designed in such a way as to enhance your decision-making and communication skills. It would also be an impressive add-on to your resume if you have led a Lean Six Sigma project. 

#3 More Job opportunities and Promotability

Attaining a Lean Six Sigma certification is a valuable addition to your resume. Many job postings require these certifications. A casual job search on any portal for Six Sigma based roles gives multiple results with an average salary of 10 L PA. Hence acquiring a Lean Six Sigma Certification has numerous benefits with its ever-increasing demand. You would be a much sort after professional in the job market. 

Check Out- Six Sigma Green Belt Course in Mumbai

Lean Six Sigma belts and levels

Lean Six Sigma certifications are divided into different belts or levels of expertise. There are four different competency levels.

#1 Yellow Belt – Covers the foundational concepts.

#2 Green BeltSix Sigma Green Belt Certification qualifies you in DMAIC (Define, Measure, Analyse, Improve and Control). Typically equips you with the ability to lead improvement projects or serve as a team member.

#3 Black BeltSix Sigma Black Belt Certification qualifies you with the ability to become a Lean Six Sigma project leader with expertise in multiple areas.

#4 Master Black BeltSix Sigma Master Black Belt Certification eligible for those who have had a black belt certification for more than two years. Qualifies you with the ability to train others in Lean Six Sigma certification.

Let’s look at the different levels  of Six Sigma Certification in detail

Yellow Belt 

Yellow Belt is the beginning level in the Lean Six Sigma hierarchy. In martial arts, the yellow belt represents the energy and strength the sunlight gives a seed  to grow. Yellow signifies the moment when you begin your training and start acquiring knowledge on something new. 

If you complete Six Sigma Certification in Yellow Belt, you will be trained in the basics and will have a working knowledge of Six Sigma. You would be serving as an active team member of one of more Lean Six Sigma projects.

 Your responsibilities include performing project-related tasks, gathering project data, attending meetings and providing inputs. You would also assist in solving problems, implementing solutions and testing.

A Lean Six Sigma Yellow Belt Certification will equip you with the following qualifications

What Will You Learn

  • Basic knowledge of the tools and terminologies of six sigma
  • How Lean Manufacturing and Six Sigma principles evolved and the relationship between both principles
  • Basic statistics concepts
  • Concepts like graphical analysis, and process stability/management.
  • Basic understanding of the DMAIC method (Define, Measure, Analyse, Improve and Control)

Read About: Six Sigma Green Belt Course In Chennai

Green Belt

Six Sigma Green Belt Certification is the most common level in Lean Six Sigma certifications. You would normally be in the role of project leader if you have completed the Green Belt certification. You would be well versed in Lean Six Sigma principles and methods. You would also be taught how to apply statistical techniques and Lean analysis tools used in Six Sigma.

The Lean Six Sigma Green Belt Certification is designed for analysts, quality engineers, managers and supervisors

Six Sigma Green Belt – roles and responsibilities

  • Your role would be to lead small project(s) in addition to your full-time position.
  • As a Green Belt, you would be improving parts of the business processes. You may sometimes be working on a project that is managed by Black Belt.
  • As a project leader, you would be responsible for ensuring that the Lean Six Sigma tools and techniques are used at every phase of the project.
  • As a Green Belt, you would be a partial subject matter expert on some parts of the process and product. You would not be expected to have knowledge of all the concepts of Lean Six Sigma and can consult a black belt when necessary
  • Reduce the roadblocks in a process and achieve the outcome predicted

What Will You Learn?

  • You will learn Lean Six Sigma advanced techniques and statistical tools.
  • You will gain in-depth knowledge on DMAIC (Define, Measure, Analyze, Improve and Control). 
  • Gain knowledge on analytical tools like process control charts and hypothesis testing to measure the data, detect problems and make improvement-focused decisions.
  • Understand the project management techniques for building teams, delegating tasks and setting project objectives.

Skills Acquired

  1. Long term vision for growth and development 
  2. Leadership skills
  3. Problem-solving skills
  4. Determination and Perseverance

Read About: Six Sigma Green Belt Course in Hyderabad

Six Sigma Green Belt Benefits

  • Global Recognition – Lean Six Sigma Green Belt certification and all the Six Sigma certifications are globally recognized. 
  • Career upgrade – Ensures job promotability and provides numerous job opportunities.
  • Ensure Compliance -If you own a company applying the Lean Six Sigma methodologies and hiring professionals who have completed the Six Sigma Certification will ensure the quality is maintained in the company. 
  • Higher Salary: Six Sigma professionals are among the highest-paid and are in demand always. In India, the Six Sigma certified professionals earn a minimum of 8 LPA.

Read About: Six Sigma Green Belt Course in Kolkata

Black Belt

A Lean Six Sigma Black belt possesses a thorough understanding of the Lean Six Sigma process and is a subject matter expert on DMAIC concepts. They are assigned a full-time role of a senior leader in the organization. Black belts are leaders of cross-functional projects while mentoring and coaching Green and Yellow belts.  

An organization needs multiple Black Belts depending on the size of an organization. They are tasked to improve the efficiencies of an organization. Black belts plan and implement the Lean Six Sigma strategies. They communicate with the different stakeholders of the company and perform statistical analysis of the projects they lead. They also train the upcoming Lean Six Sigma professionals.

This course is designed for supervisors, managers, quality engineers and analysts

Criteria to become a certified Black Belt

  • Acquired the Lean Six Sigma Green Belt certification
  • Completed two verified projects as a practitioner
  • Have a minimum of three years of work experience in a domain or knowledge area

What Will You Learn?

  • As a Lean Six Sigma Black Belt certified, you will become an expert in the different Lean Six Sigma principles and deliverables and the different statistical tools. You will become an expert in the DMAIC method, variation, process management and Critical to Quality (CTQ).
  • You will learn to manage multiple teams that focus on improving various areas of the organization. The leadership capabilities include coaching techniques, performance feedback management and mentoring methodologies.
  • Learn techniques of analysis, planning and implementation that drive Lean Six Sigma programs. These include failure mode and effects analysis FMEA, statistical process control, hypothesis testing, measurement system analysis and design of experiments (DOE). 

Lean Six Sigma certifications

The top two organizations that grant Lean Six Sigma certifications are the American Society for Quality (ASQ) and the International Association of Six Sigma Certification (IASSC). The best Lean Six Sigma certifications offer accreditation from either of the two organizations.

Are you ready to get started on the Lean Six Sigma journey? Henry Harvin offers a world-class Six Sigma Green Belt certification. It has been ranked No.1 in India. The training curriculum is aligned with the IASSC  Book of Knowledge (IASSC BOK).

Conclusion

As you can see, Lean Six Sigma certifications are very important, whether you own a business or are a professional. It is important to improve your employability in an ever-competitive world. As an employer, it is worth investing in Six Sigma certified professionals and maintaining the quality of your company. 

Among all the different certifications available today in the market, the Lean Six Sigma Certification stands out as the right course to improve the quality of an organization. 

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FAQs

1. Does Lean Six Sigma certification help get a job?

As you progress through the different belts of the Lean Six Sigma you will be flooded with various job opportunities based on the level of expertise.

2. What jobs can I get with Lean Six Sigma certifications?

You will be offered various roles like
Lead Manufacturing Engineer, Lean Six Sigma Consultant, Process Development Engineer, Reliability Engineer, Senior IT Project Manager

3. Who should get Lean Six Sigma Certified?

If you are passionate about a career in Quality Management in the pharmaceutical, manufacturing, technology, healthcare or service industries then Lean Six Sigma is a qualification that employers look out for.

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