Table of Contents
What is Six Sigma?
Six Sigma was developed in 1986 by an engineer named Bill Smith while working in Motorola aimed to improve the quality of the company’s devices.
Six Sigma is a data-driven approach and methodology for eliminating defects in any process from manufacturing to the transaction of the product.
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It is the set of tools and techniques for process improvement in any kind of business.
It focuses on the statistical improvement of a business process. Six sigma is used by business people who use statistics, financial analysis, project management, to achieve improved business functionality.
It emphasizes cycle time improvement, reduces costs, increases customer satisfaction, reduces manufacturing defects to a level of no more than 3.4 million per event.
Top 5 reasons why you should choose six sigma certification
1.Required in every industry
Six Sigma techniques are applicable in most industries like electronics, banking, IT, HR, Marketing, healthcare, financial services.
Demand for six sigma certified people is high. Certified personal will know different methodologies applicable in the business process, despite the industry. With skill and knowledge, you can uplift the business by reducing costs, and increase revenue.
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2.Career growth.
Having certification will always add value to your resume. The application will stand out among others.
With the skillset and the knowledge of six sigma methodologies, you will be improving the business process of the project, giving back lots of revenues to your company. This is what every company will be looking for in their employ.
After certification, you can get promoted to the manager level or the team leader.
Six sigma certification prepares you for the leadership role.
After achieving a six sigma black belt, you not only gain knowledge of its methodologies, you can become a valuable person in an organization who can change the business process leading its improvements, delivering quality products, and providing customer satisfaction.
With six sigma green belt certification, you can be change agents in any organization, with the leadership skill you can be directing quality improvement throughout the team and the organization.
3.Excellent Salary
One of the highest-paid professionals in the industry. According to indeed.com salary is $100,000 +pay bracket. According to payscale and glassdoor, the average annual salary in the USA ranges from $53,901 -$119,000 and maybe more.
According to payscale the average salary of a Six sigma green belt is Rs. 878k in India.
4.Practical experience
During the certification process, each individual will get to work on a business project. It allows you to gain experience and can be implemented in your future projects.
Six sigma certification provides you knowledge of different methods to reduce costs, increase revenue, business process, all of which can be implemented practically in any business
5.Organizational growth
Application of six sigma improves business operation.
6. Customer satisfaction
With six sigma implementation, the business process will be improved delivering a quality product that will lead to satisfied customers.
Thus, the customer will continue its business with the organization, as long the quality of the product is consistent.
Along with the parent company, the partnered company will also improve.
This ultimately results in more customers and increase revenue.
7. Employee satisfaction
One of the major benefits is employee satisfaction. Six Sigma allows the employee to lead, make changes in the company which helps in company growth along with its employee.
DMAIC method can also be applied in HR management. After implementing six sigma companies was able to identify flaws thus reducing employee turnover and training cost. Which resulted in saving millions and able to have trained professionals.
8. Reduce costs
Six sigma also focuses on maintaining standards of product, reduce waste which will help organizations to reduce costs and gain more profit.
9. Increase production
The improvement in the business process like eliminating error, maintaining a product standard, hiring trained professionals will boost the production of the company.
10. Error elimination
Six sigma addresses 8 major kinds of wastes – defects, overproduction, waiting, non-value-added process, transportation, inventory, motion, un-used employee talent. Once you gain six sigma certification, you can easily identify and eliminate errors in any company.
Six Sigma follows two Methodologies
DMAIDC
DMAIDV
DMAIC
This focuses on projects aimed at improving existing business
It has five phases
- Define
- Measure
- Analyze
- Improve
- Control.
Define
Customer requirements, project goals
Measure
Collect data, calculate as-is, process capability
Analyze
The root cause of a defect, data, verify cause and effect relationship
Improve
Establish process capability
Control
Implement control system
DMADV
It focuses on the project aimed at new business
- Define
- Measure
- Analyze
- Design
- Verify
Define
Design goals based on customer demand and company requirement
Measure
Product capabilities, risks, production process capability
Analyze
Develop and design alternatives
Design
An improved alternative
Verify
Verify the design, set up pilot run, hand over the product
Application of Six Sigma
Manufacturing
Since its development after the 1980s in Motorola, many other manufacturing companies have been using six sigma techniques. For example, Johnson and Johnson, Texas Instruments, Sony. These companies reported having millions of saving after applying six sigma.
Engineering and construction
Six sigma has also been implemented in the engineering and construction companies which helped them to identify and prevent rework and defects subsequently construction time and construction waste was reduced.
Finance
Six Sigma is being adapted by financial institutes like banks and finance companies.
Six sigma has played a major role in improving accuracy on the allocation of cash to reduce bank charges, automatic payments, reduce credit defects, reduce check defects.
Bank of America and American express reported to have considerable improvements in their operations.
Supply chain
After implementing six sigma in industries, companies were able to deliver a defect-free product in time.
Healthcare
The main goal of six sigma in health care industries is to reduce the inventory of equipment to decrease costs, healthcare delivery in a more efficient way, refining reimbursements.
What is six sigma certification?
Six Sigma certifications validate professionals who are skilled in identifying risks in business process, eliminating the error and release quality product to the customer.
Certification can help you to improve your credibility.
Getting six sigma certification usually requires individuals to have a certain level of experience and testify their proficiency.
Levels of six sigma certification:
1. White belt
2. Yellow belt
3. Green belt
4. Black belt
5. Master black belt
1. White belt
It is a basic level certification. You can assist in projects, engage in a local problem-solving team.
2. Yellow belt
This level of certification qualifies you for support roles in problem-solving tasks in a project.
3. Six sigma green belt
This is an advanced level of certification. You will be able to lead projects, assist the black belt with data collection and analysis. This certification is ideal for the management team. You will be able to implement lean six sigma proficiently.
4. Six sigma black belt
They provide training in addition to leading projects. This certification is for team leaders. You will be able to manage improvement in projects and solve problems. You will have a thorough knowledge of lean six sigma.
5. Master black belt
This is the highest level of six sigma certification in which you can guide the black and green belt. You can become a consultant to develop a strategy.
How to get a Six Sigma Certificate?
The candidate should meet the experience requirement, should be skilled in the field.
Get enrolled in the course. No need to choose all the levels. You can choose any of the levels which is appropriate for your career.
Pass the written exam.
There are no global central accreditation bodies for six sigma certification.
Six sigma certificates mainly conducted by ASQ, IASSC is globally recognized.
ASQ
American Society for Quality also known as the American society of quality control ensures that six sigma certification and training are conducted according to global industry standards.
IASSC
The international association of six sigma certification is a professional organization that is dedicated to growing and enhancing standards in lean six sigma certification.
There is no central organization or regulatory bodies for six sigma certification. Any organization can create its certification. Many organizations provide online and classroom courses, some grant the certification after passing the exam.
Generally, you can get certified by two processes:
Employer: through their own lean six sigma program.
Company or the institute: provides the training required to be certified.
Things to consider before choosing a certification process
Do you require to attend the training?
Most of the training institutes and companies ask to attend training first. If you do not want this then you can directly get certified from ASQ and ISSAC.
Your certification validation
Get enrolled in the organization where your certification is validated. You can also get help from experts to validate your certification or review your skills.
Options for your course
There are many companies and institutes providing online and classroom training. This depends on your personal preferences.
Costs
The cost will be higher if you are getting trained by a recognized organization.
Classroom training tends to cost more than online.
It again depends on your preference which one to choose.
Levels of certification
Before enrolling in any training program, check the levels of certification provided by your training center. You can choose any of the levels according to your job prospects. You can specialize in certain industries like finance, healthcare, management, etc.
Most of the organization provides certification in the green belt and black belt. The white and yellow belt is less common.
Time required
It takes at least 1-2 years for your training. Enrolling and passing the training is not sufficient for any professional. The most important thing is implementing six sigma tools and techniques in your project successfully.
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Who needs to attend six sigma certification?
Professional for whom six sigma will be beneficial are
IT engineers
HR
Supervisors in factory
Production managers
Business analyst
Quality control and process improvement professionals
Team leader
Managers
Current job prospects
Job openings for the six sigma professionals are high. There is more demand for the six sigma green belt and six sigma black belt in comparison to others.
Six Sigma certified people know how to maintain the quality standard of the product, hiring companies are aware of the fact and look forward to hiring the certified employee.
Six Sigma techniques are applied in different kinds of industries, so you can work in the industry of your choice.
What is lean?
Lean is used by businesses to update the manufacturing and production process.
The main emphasis of lean about cutting out unnecessary and wasteful steps in the creation of the product so that the steps that add value to the product are taken.
In lean methodology, any part of the production that does not add value is removed, leaving rationalized and profitable processes in place that will flow effortlessly and efficiently.
Lean offers tools for improving efficiency by increasing value, reducing waste, and increasing flow.
What is lean six sigma?
Lean and six sigma methodologies have been successful in improving the overall business process in different fields.
Combining both lean and six sigma methodologies, lean six sigma has come into existence.
Lean six sigma uses the data-driven method and tools of waste cutting to identify and eliminate the cause of defects and wastes in a business process, product, and service.
Levels of lean six sigma certification.
Lean six sigma green belt certified will have a thorough understanding of DMAIC phases. It will help an individual to enhance the skills and enables him to perform roles like quality manager, analyst, coordinator, etc.
Lean six sigma green belt certification training provided by Henry Harvin is aligned to the ISSAC BOK (book of knowledge) which is followed globally and holds value in the industry.
You can choose either the classroom or online option.
The duration of the course is 28 hours and is instructor-led.
Post-training, 24 hours of project support, and boot camp sessions over 1 year.
They provide 100% practical training. You will have the opportunity to get hands-on practical experience.
Upon successful completion of lean six sigma green belt certification, the participant can distinguish their profile with the global credential of six sigma green belt certification CSSE (certified six sigma executive) and showcase expertise by using the Hallmark of CSSE next to your name.
Difference between six sigma and lean
Six Sigma and lean have the same goal, to eliminate waste and to create the most efficient system possible. The main difference is identifying the cause of waste differently.
Lean believes that the waste comes from the unnecessary steps in the production process, whereas six sigma believes that waste comes because of variation within the process.
Conclusion
The importance of six sigma certification cannot be understated. It’s beneficial for both individuals and organizations. With the help of six sigma tools and methodologies, any industry can uplift its business and increase its profit. With the skillset provided to the professionals, the team following the six sigma methodology will develop a certain culture in an organization which ultimately leads to a successful business.
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